Engineering and Delivering
Lightweight, Manufacturable Structural Parts
Through AI-Centric Technologies
DuroWorks is an autonomous Center of Excellence for advanced structural design and analysis, engineering and delivering superior designs ready for the final pre-production stage. We collaborate with engineering teams to develop lightweight, manufacturable, high-performance structural components by leveraging the full potential of specialized AI-assisted workflows, AI-driven Generative Design, Aerospace Technology, and advanced Structural Optimization.
THE CHALLENGE
The Problem with Traditional Structural Design
Traditional methods often produce structural parts constrained by legacy engineering and manufacturing limitations, resulting in components that are heavier and more expensive than necessary. Most material is underutilized, with only localized regions optimized to meet minimum safety margins. While this conservatism adds confidence, it also increases weight and cost. Improvements within typical workflows delay design cycles with inefficient iteration loops delivering only incremental benefits. DuroWorks offers a collaborative, external solution that applies specialized, AI-driven workflows, integrating domain expertise, simulation, and manufacturability insight to deliver superior, pre-production-ready designs.
OUR SOLUTION
AI-Centric Advanced Structural Design
Engineering Feasible Generative Designs with Real-World Impact
Innovative structures must be grounded in execution. DuroWorks delivers optimized CAD models ready for engineering validation, combining structural expertise, specialized AI workflows, and practical manufacturing constraints. We focus on delivering a single, superior design solution, not a gallery of theoretical options. Each part is engineered to exceed structural performance requirements while complying with manufacturability, cost, certification, and operational constraints.​
​We deliver optimized CAD models for parts that are:
​
-
Stronger & Lighter
Eliminating unnecessary mass while exceeding performance targets.
​​​​​
-
Cost-Effective
Tuning engineering effort, material use, and production complexity for optimal value.
​​​​
-
Designed for Manufacturing
Specifically designed for CNC machining, casting, forging, injection molding, or additive methods, depending on your production needs.
​​​
-
Ready for Pre-Production
Integrated into your engineering and manufacturing workflow and ready for validation.
OUR PROCESS
Advanced Structural Design as a Discipline
Integrating Engineering Expertise with AI Workflows
Starting with a no-risk evaluation, DuroWorks integrates AI tools within a decision-making framework built by experienced aerospace engineers with deep expertise in structures, loads, materials, and manufacturing. As a Center of Excellence for Advanced Structural Design, we provide authoritative design recommendations with quantifiable weight/cost benefits and manufacturable outputs.​
​
These are the steps we implement to get there:
​
-
Evaluation Phase
We learn about your part design requirements, including function, load paths, design constraints, materials, manufacturing method, production volume, and cost targets.
​​​
-
Proposal
We deliver a brief, low-cost proposal outlining the expected opportunity and scope for improvement before the project begins.
​​​
-
AI-Assisted Design
Upon approval, we generate the optimal design using specialized AI workflows and structural design tools, applying decades of real-world aerospace engineering experience.
​​
-
Collaborative Refinement
We work closely with your team to validate and refine the design to meet all requirements and achieve readiness for prototyping and testing.
​
-
Feasibility Review
Together, we evaluate manufacturability, cost, and production challenges against performance improvements and other benefits. This step determines whether the design moves to pre-production or requires further iteration.
WHY ADVANCED STRUCTURAL DESIGN?
Center of Excellence Key Benefits
Solving Traditional Design Pain Points
-
Superior Structural Parts
Achieve lighter, more efficient components derived from AI-assisted engineering and deep domain knowledge.
-
Faster Development Cycles
Reduce rework, make better design decisions, and achieve optimum parts faster with purpose-built AI workflows.
-
Optimize Engineering and Production Costs
Save weight, time, effort, and materials with the most effective manufacturing method.
-
Seamless Engineering Integration
Receive CAD model designs ready for validation within your existing workflows and processes.
-
Scalable Design Methodology
Apply our AI-enabled workflows across multiple parts or assemblies to maximize structural and operational value.
-
We combine decades of aircraft structural engineering experience with AI-assisted design workflows and specialized software to deliver components optimized for performance and manufacturing.
-
Our unique value lies in integrating deep aerospace engineering expertise with advanced generative design workflows and computational optimization methods. This approach enables us to solve complex structural challenges more effectively than software alone.
-
This results in structural designs that meet performance targets within real-world manufacturing constraints.
Connect with us to explore how our advanced AI-centric process can improve performance, reduce cost, and accelerate your development cycle. We’re ready to collaborate with your team on the design or redesign of your most critical structural parts, starting with a pilot project and scaling to full implementation.