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Dropout rear deraileur-Haro Bike-2010 Du

GENERATIVE DESIGN OF TOPOLOGY OPTIMIZED STRUCTURES

Material follows internal load paths

With Topology Optimization we ensure the material is located only where it is required by the functionality, strength, and stiffness of the part, which results in substantial weight savings.

GENERATIVE DESIGN OF LATTICE OR CELLULAR STRUCTURES

Lattice or cellular structure is designed into a highly loaded structural part

For structural parts that require extra strength and stiffness, the lattice or cellular filling material reduces weight.

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GENERATIVE DESIGN OF HYBRID BIONIC STRUCTURES

Material is solid on the surface and lattice or cellular structure is added internally

For parts that  have a functional requirement for their external surface, the interior can be filled with lattice or cellular structure to make the part lighter, stronger and stiffer.

SOME EXAMPLES OF STRUCTURAL PARTS
SUITABLE FOR GENERATIVE DESIGN

AND ADDITIVE MANUFACTURING

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AEROSPACE

Aircraft & Spacecraft Brackets

3D printed aircraft wing bracket for Airbus A350 XWB jets is much lighter. Image credit: Airbus Operations.

TOOLING & FIXTURES

Tool

This complex section of a large 3D printed tool is being used for part production at Dassault Falcon Jet. Image credit: Stratasys / Falcon Jet

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AUTOMOTIVE

Automobile Components

Ultralight GM 3D-printed stainless steel seat bracket.  Image credit: Autodesk

DRONES

Airframes

Unibody Markforged drone printed with Onyx, without supports, on a Mark X 3D Printer. Image source: Markforged

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ROBOTICS

Bodies & Arms

Terminator-lookalike prosthetic arm includes strong structural pieces, multi-directional joints and electronics to power touch sensors. Image source: University of Nottingham

MEDICAL

Implants

This titanium implant has a large number of cavities or weight-reducing recesses in otherwise solid parts. Image credit: EOS GmbH

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SPORTS

Bicycle Components

Unique 3D-printed frame part design cannot be manufactured by traditional methods. Image credit: Robot Bike Co